Blades

When it comes to using a Roland cutting plotter, selecting the right blade is key to achieving clean, precise cuts on various materials. At AdFortem, we provide expertise in optimizing your cutting process by helping you choose the correct blade for your specific needs. Below, we explain the different types of cutting blades for Roland plotters, their uses, and their advantages, so you can make an informed decision.

1. Standard 45-Degree Blade

Advantages:

• Versatile: The 45-degree blade is the most commonly used blade in Roland plotters. It’s perfect for general-purpose cutting on a wide variety of materials.
• Ideal for medium-thickness materials: Can cut vinyl, paper, and other similar materials with precision.
• Cost-effective: As it is widely used, it is often the most affordable option.

Applications: This blade is perfect for cutting standard sign vinyl, heat transfer vinyl, paper, and some thin plastics. If you're working on basic signage, decals, or apparel graphics, the 45-degree blade will likely meet your needs.

2. 60-Degree Blade

Advantages:

• Ideal for thicker materials: The steeper angle allows for deeper cuts, making it perfect for thicker or tougher materials.
• More durable cutting: Can handle reflective vinyl, flocked heat transfer materials, and even thicker card stock.
• Precision in complex designs: Excellent for detailed cuts on thicker materials.

Applications: A 60-degree blade is best suited for projects that involve cutting thicker materials like reflective films, flocked vinyl, or even laminated media. If you need intricate and precise cuts on tough materials, this blade provides the accuracy and depth needed.

3. 30-Degree Blade

Advantages:

• Precision for thinner materials: Designed for delicate and thin materials, the 30-degree blade ensures precision without damaging fragile substrates.
• Great for fine details: Provides sharp cuts on intricate designs, especially for very thin films and textiles.

Applications: This blade is ideal for delicate jobs where precision is crucial, such as cutting window tint, thin films, or detailed lettering. If your project involves fine details on soft, lightweight materials, a 30-degree blade will offer the control needed.

4. Deep Cut Blade

Advantages:

• Extreme cutting depth: Designed for very thick or hard materials, the deep-cut blade can cut through substrates that standard blades can’t handle.
• Durable and robust: Specifically engineered for tough materials like thick rubber, magnet sheets, and hard plastic.

Applications: For projects requiring the cutting of extra-thick materials such as foam boards, magnetic sheets, or thick plastics, the deep cut blade is the right choice. It is commonly used for industrial applications or large-scale displays where a standard blade won’t suffice.

5. Rotary Blade

Advantages:

• Specialized for fabric: The rotary blade is specifically designed for cutting fabrics and textiles, providing smooth, clean edges without snagging or fraying.
• Perfect for flexible materials: Can handle not only fabrics but also other flexible materials like felt and leather.

Applications: If your project involves cutting textiles, fabrics, or other soft materials like leather or felt, the rotary blade is the optimal choice. It’s ideal for custom apparel, quilting projects, and textile-based displays.

Key Considerations When Choosing a Cutting Blade for Your Roland Plotter

1. Material Type: The thickness and composition of your material will largely determine which blade to use. For standard vinyl and paper, a 45-degree blade is sufficient, while thicker, tougher materials require a 60-degree or deep cut blade.

2. Design Complexity: For intricate designs and fine details, a sharper blade angle (like the 30-degree blade) ensures precision, especially with thin materials.

3. Blade Durability: Keep in mind that tougher materials will wear down your blades faster. For heavy-duty cutting, opt for blades that are designed for durability and sharper, longer-lasting performance.

4. Cutting Depth: Adjusting the cutting depth on your Roland plotter to match the blade type and material thickness will ensure the cleanest cuts. Overuse of the wrong blade can lead to material damage or poor results.

Conclusion: The Right Blade for Your Plotting Needs

Choosing the correct cutting blade for your Roland plotter can make a significant difference in the quality of your final product. Whether you are working on standard signage, intricate decals, or tougher materials like fabrics and rubber, the right blade ensures clean, professional results. At AdFortem, we offer the expertise and guidance you need to select the perfect blade for your project, enhancing your workflow and ensuring optimal performance.